Before
bouncing on how to select the right pneumatic tools for the job, let’s
get to know a little about these tools.
What Are Pneumatic Tools?
Pneumatic
tools operate
by the flow and strength of compressed air, and hence, these tools are also
called air tools. Handheld pneumatic equipment uses compressed air as a
source of energy to power itself.
These
tools have a higher power when compared to electric-powered equipment of the
same weight class. Pneumatic tools are classified in the following two
sections:
- Pneumatic Tools have a short lifespan but are pretty cheap.
- Pneumatic
Tools have a longer lifespan but are comparatively costly.
Some
examples of pneumatic tools & equipment are drills, grinders,
chisels, saws, force wrenches, stapler, sandblasters, blow gun, jackhammer,
airbrush, air ratchet, needle scaler, pneumatic jack, and pneumatic wood borer.
Given
the right maintenance, any handheld pneumatic equipment is not much
inclined to break down as they have an uncomplicated manufacturing method. This
makes the drills valuable and keeps their performance resolute. Tools that are
powered by compressed air are more efficient and effective than the ones which
are powered by electricity or batteries.
Selecting the Right Pneumatic Tool
Power,
control, strength and weight are the benchmark peculiarities that technicians
consider while obtaining a pneumatic tool. It is imperative to get the
right tool for the job as working without it makes a technician’s job very
difficult and dramatically reduces his efficiency. Selecting the right pneumatic
tool depends on the kind of work you need to get done. We at MINDRILL are going to help you decide the
right tool for your job.
Assessment of the Job
The
three main parameters need to be assessed to select the right pneumatic tool
for the job to get done. They are as follows:
- The required force of the pneumatic tool: The force required
to get a certain job done can vary from one to another. Each job can be
executed with the highest efficiency only if the right pneumatic tool
with the right force is used for it. Selecting the tool with the highest
power is not always the solution.
- The required timespan of the job: The duration of the work is also
a huge factor when it comes to selecting the right pneumatic tool for
the job. Each tool has its lifespan and caters to different types of jobs.
Always keep in mind that maintenance plays a huge role when it comes to
the lifespan of the equipment. So, to get the most out of your pneumatic
tool, timely maintenance with genuine parts is of utmost importance.
- Budget for the job: Budget is one of the most vital factors. If not
the most important factor when it comes to selecting the right pneumatic
tool, the range of drills that can be acquired for the job is dictated by
the budget allocated for it.
Ergonomics
If the
job in question is a long one and the technicians need to be at it for
extensive hours, selecting a tool that is lightweight and comfortable to hold
is the key to getting the job done. Misjudging the same would dramatically
reduce the efficiency of the workers and drain their energy at a pace faster
than desired. Just because a tool is light does not state that it doesn't hold
great strength. Most technicians prefer having a tool that is powerful and easy
to get a grip of too.
Apart
from focusing on workers exertion, a balanced distribution of weight in all
aspects of the tool makes its output much better. For more ease and handling,
many tools provide a rubberized grip.
Many
manufacturers are focusing on improving the one-handled directional change for
better forces and ratchets. The purpose of the following designs is to have a
better grip on the pneumatic tool even if the trigger is activated.
Torque and Pressure
Manufacturers
focus on a tool’s torque rating and its spec and are pretty honest when it
comes to working torque specification. We recommend you to look beyond the
torque number and consider what operates and goes the best for you.
Remember
that the measure of torque output obtained from any drill will be influenced by
several things such as air compressor range, the diameter of the hose and the
number of tools operating off the compressor at any time.
Consider
an impact mechanism that functions well with a variation of air pressures and
supply situations, excluding the desired rate of updating to a larger airline.
Most air tools consider operating at a strength of 90 psi at the tool. Even
though most impacts and ratchets function at 100 psi with few tools, the
production of the tool sheds with loads larger than 120 psi.
Your
focus should be whether your compressor will be able to handle 90 psi for the
duration required to run your pneumatic tool for the time required to
finish the job. To get your job done right, knowing the volume
specification of the tool and the volume of the compressor is vital.
High-volume tools usually use up very high energy. Rotary tools use the most
energy, led by oscillating tools and upcoming fastening tools, which are
habitually the cheapest consumers of air volume.
A pneumatic
jackhammer comes into play if you are in a rush to dig a hole amidst a
dense chunk of concrete or pavement.
Did you
know, a solid and experienced road worker can rotate a pickaxe 10 times a
minute or more, whereas a jackhammer can knock the ground 150 times faster,
which is 1500 times a minute! Comely astounding isn't it?
There
are varied sized pneumatic jackhammers available:
- 11kg Pneumatic Jack Hammers - these are the best for easy or light explosion work or mud
digging, and they need the least 50cfm compressor to function.
- 18kg Pneumatic Jack Hammers - these are excellent for diving roads and concrete parts, and they
need at least a 10cfm compressor to operate.
- 26kg Pneumatic Jack Hammers - these are the best for large scale demolition work like drilling
through granite, hard-faced rock, quarry drilling, bench drilling,
and drilling secondary holes for blasting and need the least of 185cfm
compressor to operate.
It is
vital to pick the right class of pneumatic drills, as each class caters to a
different kind of job.
Pick Your Escapade
Prudently
Pneumatic
jackhammers are
widely used all around the globe in big job sites that already use a design of
power equipment and construction tools because of their wide and diverse range
and immense strength. If you want to get a grip on the right pneumatic
jackhammer to use in the right space and to operate practically. Then,
reach out to us at MINDRILL to explore the wide range of
products available with us and select your pneumatic jackhammer.
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