The Secret To Productive Industrial Drilling

Since the discovery of resources buried deep under the earth, human beings have tried their hand at improving underground mining techniques. In the quest to improve the functioning of mining industries, many overlook aspects like energy consumption and equipment maintenance.

However, with the safety and energy concerns that arise with activities like coal mining, it is imperative to achieve sustainable development while increasing the productivity of mining activities.

While aiming for productive industrial drilling, it is no secret that picking the right tools can boost the output from mining activities. Here are some variables to consider before picking the industrial drilling tools to increase the efficiency and productivity while underground mining.

1. Diameter-Length Ratio

Just like you change the drill bits according to the materials you drill into, you also need to consider the size of the hole you are drilling before choosing the equipment. It is always easier to have a smaller ratio between the diameter of the hole and the length of the drill. This way, poor finishing of holes while surface mining and damage to equipment like drill runout and chatter can be avoided.

Good chip evacuation is another benefit of picking the drill bits suited for the size of the holes. The user is not required to apply much coolant pressure when the ratio is shorter as well. Moreover, shorter industrial drilling equipment is consistent when it comes to RPM and feed rate.

2. Location

Preparing the site where the drill enters is another factor that contributes to the activity's output. This is especially important when it comes to industrial drilling at construction sites. When a drill tip is made to enter a flat surface, the drill is directed by balanced cutting forces and the holes produced are precise.

On the other hand, convex and concave surfaces, or even uneven surfaces require extra effort to flatten the surface and skills from the user's part to achieve good results. Besides, these scenarios call for the RPM of the drill to be reduced, more coolant pressure to be applied, and even external flood coolants to be utilized.

3. Holding the drill

It may come across as surprising, but holding the mining equipment in the right way is a contributing factor to productivity. For instance, using a screw-down end mill holder instead of a mill chuck to hold a high precision drill can result in a significant amount of tool runout. Such setups can also lead to the drill being out of spec for the entire process.

One solution for this issue is to ensure that the drill point comes at the center of the part. At the same time, ensure that the centreline of the machine and the drill remain parallel or the same. Therefore, accurate adapters are must-haves at any construction site to execute productive drilling.

Summing It Up

The productivity of industrial drilling is affected by numerous variables. Picking the right tools after taking these factors into account can make working with mining equipment exponentially better. Expending resources without proper knowledge about factors that contribute to the optimal performance of underground mining tools is both hazardous and wasteful.

Crawler Drill VS Jackhammer

Most mining technicians know that picking the right tool is critical in quarry drilling. Pneumatic tools can be chosen solely based on calculations and other theoretical aspects but to make the technician's work easier, the practical aspects of the equipment have to be considered. 

Opening up the hard and rocky surface is one of the primary steps in mining as well as construction. For this, two types of equipment have gained the most popularity -- the pneumatic crawler drill and the jackhammer. Each of these equipments have their own perks and drawbacks when it comes to ease of use, maintenance, and effectiveness. 

So which one of these is the better choice?   

Using A Pneumatic Crawler Drill 

A crawler drill machine is a hole-drilling machine that utilizes the power of compressed air to break the earth's surface to extract gas, water, or even for geological explorations. These machines are easier to use than their predecessors, require lesser maintenance, and are ideal when used for drilling up to 650 feet. They can be used to boost production in a stone aggregate quarry and are much more affordable than most mining equipment available in the market. Another aspect that endears a crawler drill machine to the users is that it does not require much technical knowledge to be handled. 

Crawler Drill YODHA100

How Do Jackhammers Work?

Long before pneumatic equipment was revolutionized for optimum functionality and better user experience, heavy-handed chisels and sledgehammers were used to break the hard surface of the earth. But, once the pneumatic jackhammers rock drills entered the picture, the brutal task of underground drilling became much better. Working on the same principle as hammer and chisel but on the power of compressed air, pneumatic jackhammers have become the go-to mining tool. 

Despite their highly technical nature, jackhammer rock drills are the most iconic pneumatic drills ever made, and here's why.   

Firstly, pneumatic jackhammers have more precision than regular handheld tools used to break the rocky surface. Also, jackhammer drills preserve the user's body from impacts due to vibrations. This equipment produces significantly less noise compared to most pneumatic tools, thus reducing noise pollution as well as hearing troubles in site workers. 

They also reduce fire hazards due to overheating in a stone aggregate quarry. Even though jackhammers technicians need proper training before practicing in the field, it is worth the hype because the alternatives to this power tool pale in comparison.

MH505L

Choosing Between The Crawler Drill And Jackhammer

Traditional tools have long been put aside in favor of much more efficient pneumatic equipment. Yet, there still stands the question, which is the better drilling equipment - jackhammer or pneumatic crawler drill?  

The crawler drill is vastly superior to the pneumatic jackhammer as:

One crawler drill is equal to 5-6 jackhammers in terms of productivity, at the same time, it requires only 2 people to operate it. Whereas, it takes one person to operate a single jackhammer. Crawler drills have the added benefit of ease of use. 

After a crawler drill is set in position and starts drilling, the operators can sit back and relax till the time they reach their desired drilling depth. While on the other hand, an operator using a jackhammer has to stay continuously engaged throughout its operation.

How to Select the Right Pneumatic Tool for the Job?

 

Before bouncing on how to select the right pneumatic tools for the job, let’s get to know a little about these tools.

What Are Pneumatic Tools?

Pneumatic tools operate by the flow and strength of compressed air, and hence, these tools are also called air tools. Handheld pneumatic equipment uses compressed air as a source of energy to power itself.

These tools have a higher power when compared to electric-powered equipment of the same weight class. Pneumatic tools are classified in the following two sections:

• Pneumatic Tools have a short lifespan but are pretty cheap.
• Pneumatic Tools have a longer lifespan but are comparatively costly.

 

Some examples of pneumatic tools & equipment are drills, grinders, chisels, saws, force wrenches, stapler, sandblasters, blow gun, jackhammer, airbrush, air ratchet, needle scaler, pneumatic jack, and pneumatic wood borer.

Given the right maintenance, any handheld pneumatic equipment is not much inclined to break down as they have an uncomplicated manufacturing method. This makes the drills valuable and keeps their performance resolute. Tools that are powered by compressed air are more efficient and effective than the ones which are powered by electricity or batteries.

Selecting the Right Pneumatic Tool

Power, control, strength and weight are the benchmark peculiarities that technicians consider while obtaining a pneumatic tool. It is imperative to get the right tool for the job as working without it makes a technician’s job very difficult and dramatically reduces his efficiency. Selecting the right pneumatic tool depends on the kind of work you need to get done. We at MINDRILL are going to help you decide the right tool for your job.

Assessment of the Job

The three main parameters need to be assessed to select the right pneumatic tool for the job to get done. They are as follows:

• The required force of the pneumatic tool: The force required to get a certain job done can vary from one to another. Each job can be executed with the highest efficiency only if the right pneumatic tool with the right force is used for it. Selecting the tool with the highest power is not always the solution.
• The required timespan of the job: The duration of the work is also a huge factor when it comes to selecting the right pneumatic tool for the job. Each tool has its lifespan and caters to different types of jobs. Always keep in mind that maintenance plays a huge role when it comes to the lifespan of the equipment. So, to get the most out of your pneumatic tool, timely maintenance with genuine parts is of utmost importance.
• Budget for the job: Budget is one of the most vital factors. If not the most important factor when it comes to selecting the right pneumatic tool, the range of drills that can be acquired for the job is dictated by the budget allocated for it.

Ergonomics

If the job in question is a long one and the technicians need to be at it for extensive hours, selecting a tool that is lightweight and comfortable to hold is the key to getting the job done. Misjudging the same would dramatically reduce the efficiency of the workers and drain their energy at a pace faster than desired. Just because a tool is light does not state that it doesn't hold great strength. Most technicians prefer having a tool that is powerful and easy to get a grip of too.

Apart from focusing on workers exertion, a balanced distribution of weight in all aspects of the tool makes its output much better. For more ease and handling, many tools provide a rubberized grip.

Many manufacturers are focusing on improving the one-handled directional change for better forces and ratchets. The purpose of the following designs is to have a better grip on the pneumatic tool even if the trigger is activated.

Torque and Pressure

Manufacturers focus on a tool’s torque rating and its spec and are pretty honest when it comes to working torque specification. We recommend you to look beyond the torque number and consider what operates and goes the best for you.

Remember that the measure of torque output obtained from any drill will be influenced by several things such as air compressor range, the diameter of the hose and the number of tools operating off the compressor at any time.

Consider an impact mechanism that functions well with a variation of air pressures and supply situations, excluding the desired rate of updating to a larger airline. Most air tools consider operating at a strength of 90 psi at the tool. Even though most impacts and ratchets function at 100 psi with few tools, the production of the tool sheds with loads larger than 120 psi.

Your focus should be whether your compressor will be able to handle 90 psi for the duration required to run your pneumatic tool for the time required to finish the job.  To get your job done right, knowing the volume specification of the tool and the volume of the compressor is vital. High-volume tools usually use up very high energy. Rotary tools use the most energy, led by oscillating tools and upcoming fastening tools, which are habitually the cheapest consumers of air volume.

A pneumatic jackhammer comes into play if you are in a rush to dig a hole amidst a dense chunk of concrete or pavement.

Did you know, a solid and experienced road worker can rotate a pickaxe 10 times a minute or more, whereas a jackhammer can knock the ground 150 times faster, which is 1500 times a minute! Comely astounding isn't it? 

There are varied sized pneumatic jackhammers available:

• 11kg Pneumatic Jack Hammers - these are the best for easy or light explosion work or mud digging, and they need the least 50cfm compressor to function.

• 18kg Pneumatic Jack Hammers - these are excellent for diving roads and concrete parts, and they need at least a 10cfm compressor to operate.

• 26kg Pneumatic Jack Hammers - these are the best for large scale demolition work like drilling through granite, hard-faced rock, quarry drilling, bench drilling, and drilling secondary holes for blasting and need the least of 185cfm compressor to operate.

It is vital to pick the right class of pneumatic drills, as each class caters to a different kind of job.

Pick Your Escapade Prudently

Pneumatic jackhammers are widely used all around the globe in big job sites that already use a design of power equipment and construction tools because of their wide and diverse range and immense strength. If you want to get a grip on the right pneumatic jackhammer to use in the right space and to operate practically. Then, reach out to us at MINDRILL to explore the wide range of products available with us and select your pneumatic jackhammer.

Mindrill: The best Pneumatic Jack Hammer Manufacturers in India

Jack hammers also known as pneumatic drills are highly advanced machines specially designed mainly for construction projects, in demolition and resolving the structure’s foundation. The support of smart operators is not required nowadays for breaking down the rocks or to drill holes in the rocks for the purpose of mining, well digging or construction.    

 

Wide array of drilling equipments are available in the market these days that cater the needs of mining and construction industry. Each of the machines is designed specifically and is used for a particular job requirement. Manufacturers of these machines believe that human presence is not at all necessary in the mining site, all the job can be done by the help of mining machineries with ease.      

 

A lot of customers associated with the mining and construction industries are constantly in search of a good pneumatic jack hammer manufacturer. There are many manufacturing companies engaged in producing handheld pneumatic tools for mining and construction sites.    

 

One of the best pneumatic jack hammer manufacturers in India today is Mindrill. Established in 1971, MINDRILL is a 50-year old manufacturer of mining & construction equipment. It is manufacturing products of exquisite quality and working for global brands. The company has got a strong reputation in the market with regard to the production of quality products. It never compromises on quality.  

 

Mindrill Business Movements         

 

Mindrill exports its products in 25 different countries of the world, it is looking forward for further expansion of its distribution centers in countries like Australia, United Kingdom, Russia, Columbia, Botswana, Kenya, Tanzania and many more. The company is engaged in producing various types of rock drilling products to cater the needs of customers globally. 

Areas of Business actions   

 

Mindrill business actions are distributed into three areas -

·       Research & Development

·       Production

·       Sales     

 

There are highly knowledgeable people with years experience & expertise in their respective field. It can be said that “Mindrill is a ship sailing with expert crew members, where each and every crew member is delivering 100% to help the ship sail easily and reach its destination”.  Through constant attempt and extensive research work, the company has been able to produce high-quality engineered works. The company places customer satisfaction and producing quality products in its priority list.

 

Different types of Products      

 

The company produces a throng of products to meet the wide array of needs of the customers across the world. Product catalogue include items like: 

 

·       Sinker Drill

·       Underground mining drills with jackleg (Pusher Leg) and stopers

·       Crawler drills

·       DTH Hammers

·       Rock Drilling Tools  

·       Pneumatic breakers & Picks etc.   

 

Apart from this, it is also acknowledged as a manufacturer & a global supplier of spare parts and accessories like Coupling Sleeves, DTH Button Bits, Air line lubricators, chisels for pneumatic breakers among customers worldwide.

 

Amidst various types of products, the jackhammer rock drills produced by Mindrill is known for its capacity and durability. There are diverse categories of rock drills/jack hammer drills produced by the company. These include sinker drill, jackleg drill, stoper drills and pneumatic top hammers.

 

The company is a leading producer of Sinker Drill MH505L. It is an air flushed average duty rock drill, a high-class performer in its class. The machine is capable of drilling 27- 40mm diameter holes with H22 extension steels up to the depth of 6m.

 

MH505L Jack hammer Rock Drill Product Features & benefits          

 

The product is unique in its class. Major advantages of this product is, it is highly reliable and efficient for secondary drill, bench drilling, quarry drilling and in general excavation works and other uses where sinker drill is necessary.

 

It has been developed after broad research work and quality analysis. The machine has got forged steel housings that offer durability and can endure hard use. Here are few features mentioned below:

 

·       Low weight

·       Large sliding face

·       High Impact energy

·       High Torque    

·       Good penetration capacity in both hard & soft rocks

·       Dustless Drilling

·       Blower for deep hole cleaning

·       Robust kick-latch type retainers       

 

The total length of this specific rock drilling tool is 565mm and its weight is 24kg.  

 

The organization has never failed to satisfy its clientele. Whether it is in the international market or in the domestic, Mindrill has established its niche as a principal producer of pneumatic equipments for construction and mining industry. It has always been the first choice among its customers so far as rock drilling tools and spare parts are concerned.      

 

For more information regarding products, visit https://www.mindrill.com/products/.       

Mindrill: Manufacturer of High Performance Pneumatic Sinker Drill

 

Somebody has truly said, “ It is better to bite a biscuit with teeth than attempt to break hard surfaces with hand”.  Simply it is beyond the capacity of a human hand to break a hard surface or a metal with the bare hand. It can cause severe damage to the hand. After broad research and development, the rock drilling tools came into the market. These types of equipment came in different size and capacity. Each of them are developed with special features and can be used for a specific purpose.  

 

With the advent of the drilling machine, the task of the mining operators became much easier and faster. Today there is a huge demand for such types of tools in the mining and construction industry. Right from demolition, structure foundation of buildings and excavation work, for each and everything, these kinds of equipment are considered vital. Rock drilling machines are of diverse types- 

 

a)     Sinker Drill

b)     Jackleg Drill

c)      Stoper Drill 

d)     Pneumatic Top Hammers  

 

Basically, the entrepreneurs engaged in mining and construction business are completely dependent on such machines nowadays. The use of these machines has increased the safety measures of the operator, especially working in the mining and construction sites. There are many manufacturers in the market who have been manufacturing handheld pneumatic rock drilling tools for the past few decades.   

 

Mindrill is the one the leading producer of high-performance pneumatic sinker drill. Founded in the year 1971, the company is a pioneer in manufacturing pneumatic tools for mining and construction industry. For the past 47 years, the company is loyally enduring its services to customers worldwide.  

 

Mindrill Business Network

 

Mindrill has a very strong distribution network in both the international and domestic market. The company has its distribution centers in countries like Canada, USA, South Africa, Zambia, Mexico, Peru, Brazil. It is further planning to amplify its distribution centers to countries like Russia, Kenya, Tanzania, United Kingdom, Dubai, Kazakhstan, Columbia and Botswana. Mindrill has got 50 distributors across Indian-subcontinents in order to cater the requirements of the domestic market.               

 

How it operates its business actions?

 

The entire business activities of Mindrill is distributed  into three sections.

 

-        Research & Development

-        Production

-        Sales 

 

The company offers a single window solution for its customers. It has achieved great niche as the chief supplier of spare parts like coupling sleeves, shank adapter, split set, taper bits and top hammer bits. Right from designing, production, testing and validation each and every section have got highly experienced & talented people with in-depth technical know-how.  

 

Mindrill has gained its popularity as a principal manufacturer and supplier of handheld pneumatic rock drilling machine. It has been working with and for the global brands for more than two decades. There is a strong clientele base and a long list of happy customers because every machine is designed only after close cooperation with the customers and understanding their needs. Check out the various products manufactured by the company-          

 

·       Rock Drills

·       Drill Rigs

·       Rock drilling tools

·       Lubricators

·       Air-line Accessories    

·       DTH Hammers & Accessories        

 

Sinker Drill MH502A manufactured by Mindrill is known for its high performance and quality. One of the greatest advantages of this machine is, it can help operators to perform multiple drilling operations.

 

Sinker Drill MH502A Benefits & Features

 

MH502A Sinker Drill is a winner of its class. It has got a large in-class piston diameter with a high-calibre integral oiler lubrication system. Besides, MH502A has got very low spare parts consumption. It can allow operators to drill for multiple operations. It has got very low air consumption, this reduces the overall running costs. It has a combined blower & throttle lever along with T-handle that increases the operator’s comfort.    

 

Mindrill manufactures Sinker Drill MH502A maintaining robust construction quality. Its  streamlined design can help operators to drill rocks with high penetration rates for a long period of time with minimum maintenance costs and downtime. Key features of this product are:  

 

-        Integral oiler that provides incessant & efficient lubrication   

-        Certified ratchet throttle control that ensures precision in collaring holes 

-        Tough latch retainer that provides extra support to collar thereby helping to reduce the wear. 

-        T-handled for increased comfort 

-        Blower Lever for deep hole cleaning

-        High-speed drilling      

 

The total length of this machine is 575mm, weight is 25.5kg with impact rate 1980BPM. It can drill up to 3000mm maximum depth. For further information or any quarry, visit www.mindrill.com

Know about the best Manufacturer for Handheld jackhammer

There was a time when people used to put-on hard labour to break rocks. Rock drilling was too tough. With the advancement of technology, many innovative solutions came into existence. It can be said, “ A new epoch started with the invention of rock drilling tools”. The rock drills proved to be advantageous because rocks now can be easily cut down with ease. No need to put any manual effort. Drilling is an essential activity for mining industry right from exploration to every stage of production till end process of mining, the upcoming of rock drills in the market gave a boost to the mining industries.                 

 

Rock drills are essential not just for the mining industry, but even it is needed for the construction projects. Generally, the rock drills/jackhammers are used for concrete and asphalt. A jackhammer is the combination of hammer & chisel. This particular tool is used to crumble the hard surfaces. A major task of this equipment is to obliterate strong materials like asphalt, rocks brick structures, solid and frozen ground. The mining and construction industry is extremely dependent on these machines in the present era, due to their light weight, high performance and ease of portability.

 

Nowadays, different manufacturing companies can be found associated with the construction of pneumatic tools that are useful for the construction and mining industry. Choosing a company producing high-grade engineering work is in fact a very hectic job. To get information about the best manufacturer for handheld jackhammer in India, this blog can act as a good source of information.      

 

Among many manufacturing companies in India, Mindrill has established its niche as one of the principal manufacturers of handheld pneumatic tools for mining & construction industry.      

 

Mindrill & its Business activities  

 

Mindrill, today is recognized as a global supplier & manufacturer of handheld pneumatic tools for mining and construction industries in India. Founded in the year 1971, the company has been rendering its outstanding services to customers worldwide. The factory and its corporate office cover an area of 1,10000 square feet. With the support of 160  enthusiastic people dedicatedly, the company has helped many entrepreneurs engaged in mining and construction business to flourish. The organization has strong distribution centers in 25 countries around the world. Besides this, the company is further planning to set-up its distribution centers in countries like Australia, Canada, Kazakstan, Keyna, Botswana, USA, Chile, Columbia, Russia, Tanzania.     

 

Each and every product is developed after a thorough research and quality testing. At Mindrill there are highly competent people responsible for designing, production, testing and validation. The entire business plan of action is divided into three categories-    

 

●      Research & development

●      Production     

●      Sales 

 

Mindrill supplies top-quality products to customers as per demands & necessity & places customer satisfaction on its priority list.     

 

Check out the Products Manufactured By Mindrill     

 

Mindrill produces a wide array of products that can allow customers to increase their productivity and generate more ROI (Return on Investment). The Product portfolio includes various items like-    

 

●      Rock Drills

●      Sinker Drills

●      Crawler Drills

●      Pneumatic Drifters

●      Pneumatic Breakers & Pics

●      Underground Mining           

 

Sinker Drill MH501L manufactured by Mindrill is in great demand in the market. This pneumatic rock drill is a winner of its class. It is can be easily used in tight spaces because of its low weight and robust rifle bar rotation mechanism.    

 

 

Sinker Drill MH501L Features & Benefits

 

Sinker Drill MH501L is a light-weight machine and is used for years in the small jobs and considered best fitted for mines with confined operator spaces. This drill will allow miners to make a hole up to the depth of 1.5m with negligible air consumption. T-grip handles and its low-weight gives the operator a comfortable experience while using it. Besides, the air flushing system built in the drill rod restricts drill jamming by removing the drill chips.    

 

This specific part is characterized by low-pricing and minimum running costs and one of the greatest advantages of this machine is, it is used for small-scale exploration in confined regions and on tough terrain because of modest air consumption and low weight. The key features of this product are-   

 

●      Low air consumption        

●      Ergonomic vibration with Damped  T-grip 

●      Robust Rifle bar Rotation mechanism 

●      In-build air flushing system

●      Ideal for drilling in confined spaces     

 

The length of this machine is 510mm while its weight is 19kg. For more information click on our product MH501L.